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Monel Flanges

  • Monel Flanges
    • Monel Lap Joint Flanges
    • Monel 400 Flanges
      • Monel 400 Weldneck Flanges
      • Monel 400 Lap Joint Flanges
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      • Monel 400 Socket Weld Flanges
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  • Inconel Flanges Manufacturers & Suppliers
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    • Inconel 600 Flanges
      • Inconel 600 Lap Joint Flanges
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      • Inconel 600 Weldneck Flanges
    • Inconel 625 Flanges
      • Inconel 625 Lap Joint Flanges
      • Inconel 625 Slip On Flanges
      • Inconel 625 Weldneck Flanges
    • Inconel Slip On Flanges
    • Inconel Weldneck Flanges
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    • Titanium Lap Joint Flanges
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    • Hastelloy Blind Flanges
    • Hastelloy C22 Flanges
      • Hastelloy C22 Blind Flanges
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      • Hastelloy C22 Slip On Flanges
      • Hastelloy C22 Socket Weld Flanges
      • Hastelloy C22 Weldneck Flanges
    • Hastelloy C276 Flanges
      • Hastelloy C276 Blind Flanges
      • Hastelloy C276 Lap Joint Flanges
      • Hastelloy C276 Slip On Flanges
      • Hastelloy C276 Socket weld Flanges
      • Hastelloy C276 Weldneck Flanges
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    • Stainless Steel 316 Flanges
      • Stainless Steel 316 Slip On Flanges
      • Stainless Steel 316 Lap Joint Flanges
      • Stainless Steel 316 Socket Weld Flanges
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    • Stainless Steel 304 Flanges
      • Stainless Steel 304 Lap Joint Flanges
      • Stainless Steel 304 Socket Weld Flanges
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  • Duplex Stainless Steel Flanges
    • Duplex Stainless Steel Blind Flanges
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      • Duplex 2205 Lap Joint Flanges
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      • Duplex 2205 Socket Weld Flanges
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  • Super Duplex Flanges
    • Super Duplex 2507 Lap Joint Flanges
    • Super Duplex 2507 Weldneck Flanges
    • Super Duplex 2507 Slip On Flanges
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Home Flanges Monel Flanges

MONEL FLANGES MANUFACTURERS ; MONEL 400 FLANGES ; ALLOY 400 , UNS N04400

At Instinox we are world renowned Monel flanges distributors and manufacturers. All of our Monel flanges manufactured have a genuine and impeccable surface finish. At Instinox our Monel flanges go through not only government laboratory testing but private laboratory testing as well. We also tend to any specialized or custom requirements that you may have as a customer. As a result of this we are proud to affirm a 0% rejection rate of all Monel flanges distributed in over a decade. Our competitive pricing on Monel flanges makes us one of the most economical distributors in the industry. For your convenience we have established brand marking and identification on all Monel flanges manufactured. We also have a heat number trace-ability on all Monel flanges which makes sure that is can be traced back to the mill at which it was procured.

At Instinox we are pledged to instant delivery of Monel flanges. We also have same day shipping of all goods. This is made possible because we have the largest stock in the country of finished as well as unfinished Monel flanges. We are distributors of Monel flanges in over 13 countries worldwide such as UAE, USA, Australia, Saudi Arabia, South Africa, Serbia etc. We offer 100% product replacement warranty on all Monel flanges sold. Instinox also provides superior after sales service on all our products.

MONEL FLANGES : PRODUCT

Monel is an alloy that contains nickel and copper. Monel flanges can only be hardened by cold working. Monel as a material can be welded, brazed and soldered. Due to the high copper content in monel flanges it can be rapidly attacked by nitric acid and ammonia systems. Monel flanges have hands down one of the best resistance levels to neutral and alkaline salt. They also offer some resistance to hydrochloric and hydrofluoric acids. Monel flanges are known world over as strong corrosion resistant and rust resistant flanges.

MONEL FLANGES : TYPES

Monel Flanges can be declassified into various types:

  • Monel Blind Flange
  • Monel Weld Neck Flange
  • Monel Socket Weld Flange
  • Monel Slip On Flange
  • Monel Threaded Flange
  • Monel Lap Joint Flange

All the above Monel flanges can be made in raised face with hub or without hub.
We manufacture flanges from sizes ½ to 36 and in dimensions from 15mm to 600mm.

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Application of Monel Flanges

Monel flanges can be applied in the following areas:

Marine engineering, Boiler feed water heaters and other heat exchangers, Petro-Chemical Industry, Oil and Gas Industry , Nuclear Industry, Pulp & Paper Industry, Research & Development , Mega Projects & Defense & Development Industries, Chemical and hydrocarbon processing equipment, Crude oil distillation towers.

Other Grades of Flanges

We manufacture and supply Flanges in the following steel material:

  • Carbon Steel Flanges
  • Stainless Steel Flanges
  • Duplex Flanges
  • Super Duplex Flanges
  • Inconel Flanges
  • Hastelloy Flanges
  • Titanium Flanges

Other Products in Monel

  1. Monel Pipe Fittings
  2. Monel Tube Fittings
  3. Monel Pipes
  4. Monel Tubing
  5. Monel Plates
  6. Monel Sheets
  7. Monel Fasteners
  8. Monel Valves
  9. Monel Bars

Grades of Monel Flanges

  1. Monel 400 Flanges

COMPOSITION OF MONEL

Nickel+Cobalt

Ni+Co

63.00% max

Iron

Fe

2.5% max

Manganese

Mn

2.00% max

Sulphur

S

0.024% max

Silicon

Si

0.5% max

Carbon

C

0.3% max

Phosphorus

P

0.005% max

Copper

Cu

34.00% max

MECHANICAL PROPERTIES

MPA

Ultimate Tensile Strength

482 Min

MPA

Yield Strength

172 Min

%

Elongation

35 Min

HRB

Hardness

75 Max

Solution Treatment (Annealing) – Heat to 760-815°C and cool
rapidly

SPECIFICATIONS

Types:
Blind, Slip On, Weld Neck, Socket Weld, Threaded, Lap Joint, Plate
Variations:
With Hub and Without Hub
Sizes:
1/2″ to 48″
Thickness
Class 150 – Class 2500
Ends
Slipon, Plain, Threaded, Blind
Dimensions
ASME/ANSI B16.5
Specification
ASTM B564
HS CODE
75072000
Monel Flanges

PRODUCTION OF MONEL FLANGES

We have world class machinery for manufacturing Monel Flanges. We have CNC, Lathe Machines as well as punch dyes required for manufacturing of Monel Flanges Manufacturers. The forgings are outsourced. We have in house testing facilities like spectro machine, PMI Machine, Mechanical test, Hardness Test, Ultrasonic Testing, Hydrostatic Testing, Pressure testing, and manual inspection of gauge. Our production range also includes pipe fittings and fasteners which are considered piping accessories for a pipeline set up.

The production Raw material is subject to heat treatment for optimum use of dye for processes ahead. Then the Carbon Steel Monel Flanges are made as per dimensions specified in the ANSI Standards with hub or without addition of the hub. Then the Carbon Steel Monel Flanges are machines and finished followed by marking. process of Carbon Steel Monel Flanges is as follows.

QUALITY CONTROL OF MONEL FLANGES

As Monel Flanges Manufacturers Instinox is backed by all world class certifications including ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 & CE-PED 97/23/EC. We are also members of various renowned agencies and Chambers of Commerce including MASSMA, EEPC, FICCI, FIEO, Indian Merchants Chamber etc. We provide a 1 year product replacement warranty for all pipe fittings exported from our company. We guarantee the quality because 100% pipe fittings manufactured are checked in house for defects in quality and workmanship. Our quality program is a 3 layered independent department check for various factors including Dimensional Check, Visual Inspection, and Finishing, Burr level, Leakage Test, Pressure Rating test, Chemical inspection and Mechanical properties verification. We are running at full capacities and sometimes outsource our job due to increased work load.

Monel Flanges
Monel Flanges

MONEL FLANGES : BRAND

Monel Flanges Suppliers manufactured are marked with standard format of i-FIT-Size-Material-Heat Number. This heat number is 100% traceable to our records and we maintain very strict watch to ensure the authenticity of our brand isn’t duplicated by other brands.

PACKING & DOCUMENTATION OF MONEL FLANGES

Instinox Monel Flanges suppliers are packed in special and branded carton boxes and crate boxes depending on the mode of transport. Flanges are wrapped with special thin plastic and beveled ends are protected by plastic caps. They are then packed in the carton or wooden boxes. Socket weld ends are also protected by the caps for protection to the ends and the threads where applicable. It is important that the damages in transit are avoided and pipe fittings reach customer in the same form as it is manufactured. Thus we place lot of emphasis on packing and packaging of the goods.

Flanges carry various export documents such as commercial invoice, packing list, Test Reports, HS Code, Country of Origin attested by chamber of commerce, Fumigation Certificate, Warranty Letter, and Base Material Certificates.

Each heat and lot of tube fittings is supplied with a material test certificate as per EN 10204 NACE 3.1 standards indicating the chemical and mechanical properties of the pipe fittings along with pressure rating. We also confirm the guarantee of the fittings supplied as per Purchase order specifications and attest the same in the Material Test Certificate. We also welcome any third party inspection from an agency nominated by the customer to comply with NACE 3.2 Certification if required by customer at an extra cost.

Free samples in Stainless steel and carbons steel can be provided upon request to gauge quality and finishing of our Flanges against confirmed receipt of purchase order. We can also send photos upon request.

Monel Flanges

ONE MORE THING...

Fastest Delivery in the world.

At Instinox we target just one thing, the fastest seamless buying experience for our customers.

How we do it: Clients generally require fittings with great urgency. However it is impossible to stock all the fittings in available grades and sizes due to the number of items that are in the portfolio. However one element that is common to all the items is nuts and ferrules. We maintain ready stock of all standard sizes of nuts and ferrules in all the grades, the lead time is only the time of producing the body which is 3-4 days. We ensure a delivery to customer for urgent needs and shut down projects within 7 days that no company in the world can guarantee.

Thus we are the perfect choice for requirement of tube fittings manufactured with world class quality and required on urgent delivery basis.

Summary
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Brand Name
Instinox
Product Name
Monel Flanges
Price
USD 1-100
Product Availability
Pre-Order Only
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