Carbon Steel Butt Weld Fittings

Instinox is perpetually the foremost Indian suppliers and manufacturers of high-quality Carbon steel butt weld fittings. Instinox executes in itself various stratagem before bringing forth this prime quality product. Fulfilling the client requirements is our prime motto. Amongst the industry filled with low-quality high volume suppliers, we are here to simply prove our supremacy in respect to the other suppliers and manufacturers. We have ready stocks which are available for immediate delivery against the purchased order. Reasonable price and fast delivery are the perquisites of dealing with us. Just place the order, and with our prompt reply team, our purchasers do not have to wait for receiving the order. Rated the best by the industry, we assure you of repetitive and consistent orders and our belief of never compromising on the quality of the output. We are an ISO 9001:2008, an ISO 14001:2004 and also an OHSAS 18001:2007 and regarded as best in the industry.

Carbon Steel Butt weld fittings manufacturers play a crucial part which is very useful in the change of direction, branching, or for the change of the pipe diameter. Butt welds are subject to high pressure for critical applications. We provide to our clients with various types such as caps, collars, inserts etc. Apart from carbon steel butt weld fittings we also have stainless steel butt weld fittings, alloy steel butt weld fittings, special grade steel butt weld fittings. Carbon steel butt weld fittings must have special quality finishing and the ability to perform the best in the high-pressure environment, being the exact thing we provide here at Instinox.

We provide with a top-notch buying experience. Apart from high-pressure sustainability, we provide with high-quality packaging and packing according to the different industrial applications and also we consider the weather conditions. Due to our high-quality standards, we have an overwhelming record of less than one percent rejection rate which can also say as having a negligible rejection rate. At instinox, here we provide our clients with customised markings and with an unquestionably impeccable surface finish. We have a competitive pricing strategy, and open to anyone who can challenge us with our prices. We have distributors in many countries, which provide a prompt reply right from the beginning till the order reaches the client. Instinox keeps the highest amount of stock which is available as soon as the order is placed, along with the same day shipping of the goods. It’s been about more than a decade that we are serving this industry with the maximum number of orders along with the fastest delivery. We, here at instinox, are a perfect blend of high-quality products along with a 100% defect free promise. We believe in proving rather than just playing around with words.

This is just a brief process of how we manufacture our carbon steel butt weld fittings suppliers. The process gradually begins with heating up the two weld ends with a weld plate and joining the both under the specific pressure. This process suits the best for prefabrication and producing special fittings. A Carbon steel butt weld fittings is usually achieved with an arc accomplished with brazing at the end stage.Once the Carbon steel butt weld fittings is complete it is forged with a hammer to remove slag before subsequent welds can be applied. Slang is a type of waste material which is removed after hammering the forged butt weld. Butt-weld fittings are usually supplied with plain ends, also can be modified to bevelled ends in accordance with specific standards.

Manufacturing process includes the following steps:-

Planning
Cutting
Heating
Forming
Welding elbows, returns, bends, reducers or caps
Inspection and tests as per the standards and client requirements
Coating
Preparation of documentation
Shipping.
We assure you of repetitive orders once you deal with us.

Highly durable
Easily fits all dimensions
Highly competitive price
High tensile strength
Corrosion resistance
Durability
Fine finish
Dimensionally accurate
Availability of different shapes and sizes.

Name: L/R & S/R ELBOW, TEE, CONCENTRIC AND ECCENTRIC REDUCERS,REDUCING ELBOW & TEE, CROSS, CAPS, etc.
Standard: ISO, ANSI/ASME, MSS, JIS, DIN, BS etc.
Material : CARBON STEEL & STAINLESS STEEL
Range : 1/2”-48”
Thickness : STD, XS, XXS.SCH10, 20, 30, 40, 60, 80, 160.

Connects pipes by welding fitting together
Require 10% to 75% less material than a flanged connection which leads to lower material cost and light weight
Permits greater freedom in designing a layout
Uses less space I .e. it is compact and has great strength
Provide optimum flow characteristics , without pockets or loopholes creating less frictional resistance
No pressure loss , less turbulence.

Carbon steel butt weld fittings are designed and manufactured to standards which require a bursting strength equal to or more than that of seamless pipes of the same material specification, wall thickness, nominal diameter and their allowable working maximum , allowable working pressures, etc.
Carbon Steel Fittings- Equal to seamless pipes to Grade B unless otherwise specified. High-temperature Fittings are equal to seamless pipes to similar grade P5, P11, etc.
Low temperature: Fittings are equal to seamless pipes.
Stainless Steel: Stainless steel fittings are equivalent to stainless steel pipes to ASTM-A312 of same grade and schedule. Stainless Steel Fittings in Schedule 10s and 5s are not designed for applications where pressure is a major consideration, and the relevant standard, MSSSP43 establishes the functioning pressures essentiality lower than those brought in by the application of the basic formula.

Carbon steel butt weld fittings are subject to strict quality control. Manufacturers’ plants are visited regularly, and the source of mother tube is verified. Test certificates are available as required. Liaises with major customers should be maintained to ensure that all fittings are obtained from sources approved by the customer or by specific industry group.All stock Carbon steel butt weld fittings comply fully with the material and manufacturing standards detailed, with an additional advantage of 0.23% fully carbon content for optimum weld-joint integrity.

Quality carbon steel butt weld Fittings, Carbon steel butt weld fittings, Steel Butt-weld Pipe Fittings, etc. are manufactured in different dimensions to meet the varying requirements of diverse industries. Special priority is given on the peculiarity of the butt weld fittings because of which execution quality control procedure that conforms to International Standards is the must. These Carbon steel butt weld fittings are fabricated using certified metal procured from trustworthy suppliers.

Construction Industry
Chemical Plants
Petroleum Industry
Shipbuilding Industry
Power Plant Industry
Metallurgy Industry
Value Addition.

Carbon steel butt weld fittings are manufactured for applications requiring the reliability of a properly welded tubing system. They were developed specially for installation using automatic, orbital Tungsten Inert Gas (TIG) welding equipment. These fittings offer the easiest, fastest and most prominent way to fabricate welded methods. Automatic butt weld fittings are available in models 316, 316L stainless steel in straight unions, tees, 90-degree elbows, and crosses. Automatic butt weld ends are also available with male pipe and compression tube connections. The outside diameter of the end collar is designed to compensate for normal variations in the nominal outside diameter of instrumentation tubing. In addition, the wall thickness of each fitting is machined. These two features allow for the fitting bore and tube I.D. to be carefully matched. Thus, butt weld connection will allow full flow, with no protrusions extending into the flow path. This will reduce a major cause of turbulence.

Seamless Carbon steel butt weld fittings are manufactured using hot or cold extrusion from seamless pipes and tube through forming and machining process. Most of the seamless Carbon steel butt weld fittings in standard sizes and grades are available ex-stock for quick supply to customers.

Hot rolled Carbon steel butt weld fittings are used to manufacture seam welded Carbon steel butt weld fittings. As per customer requirements, butt weld fittings are also manufactured from hot rolled plates, formed into segments or half shells and then welded on the seam.

Carbon steel butt weld fittings In addition to having some of the previously mentioned advantages, these fittings utilises less space offer smoother inner surfaces and provide more gradual directional changes. Because Carbon steel butt weld fittings process covers less area than the straight elbow and reducer combination, the application of piping insulation becomes simpler. The reducing elbow costs more than the elbow and reducer combination and also is more difficult to make. However, because installation is faster and less welding is required, the actual cast differential may be very little.