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Carbon Steel Butt Weld Fittings

  • Stainless Steel Butt Weld Fittings
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  • Carbon Steel Butt Weld Fittings
    • Carbon Steel Stub End
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  • 180 Degree Elbow
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  • Hastelloy Butt Weld Fittings
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  • Inconel Butt Weld Fittings
    • Inconel Stub End
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  • Duplex Butt Weld Fittings
    • Duplex Stainless Steel Stub End
    • Duplex Stainless Steel Concentric Reducers
    • Duplex Stainless Steel Eccentric Reducers
  • Super Duplex Butt Weld Fittings
    • Super Duplex 2507 Stub End
    • Super Duplex 2507 Concentric Reducers
    • Super Duplex 2507 Eccentric Reducers
  • SS 904L Butt Weld Fittings
  • Straight Tee
Home Pipe FittingsButt Weld Fittings Carbon Steel Butt Weld Fittings

CARBON STEEL BUTT WELD FITTINGS MANUFACTURERS & SUPPLIERS

Instinox is perpetually the foremost Indian suppliers and manufacturers of high-quality Carbon steel butt weld fittings. Instinox executes in itself various stratagem before bringing forth this prime quality product. Fulfilling the client requirements is our prime motto. Amongst the industry filled with low-quality high volume suppliers, we are here to simply prove our supremacy in respect to the other suppliers and manufacturers. We have ready stocks which are available for immediate delivery against the purchased order. Reasonable price and fast delivery are the perquisites of dealing with us. Just place the order, and with our prompt reply team, our purchasers do not have to wait for receiving the order. Rated the best by the industry, we assure you of repetitive and consistent orders and our belief of never compromising on the quality of the output. We are an ISO 9001:2008, an ISO 14001:2004 and also an OHSAS 18001:2007 and regarded as best in the industry.

ABOUT CARBON STEEL

Carbon steel being a perfect blend of iron and carbon is a perfect and the most recommended metal in our industry. We here provide and supply all types of carbon steel be it : low, medium, high, very high. Carbon being a good conductor of electricity has the power and the ability to sustain high industrial applications along with our 100% in house testing it becomes one of the most trusted products.

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TYPES OF BUTT WELD FITTINGS

Straight Tee

CARBON STEEL BUTT WELD FITTINGS

U-Bends

carbon steel butt weld fittings

Eccentric Reducer

carbon steel butt weld fittings

Concentric Reducer

carbon steel butt weld fittings

180 Degree Elbow

90 Degree Elbow

carbon steel butt weld fittings

45 Degree Elbow

Reducing Tee

carbon steel butt weld fittings

Equal Cross

carbon steel butt weld fittings

Reducing Cross

Long Pattern Stub End

Short Pattern Stub End

Custom Radius Pipe Bends

carbon steel butt weld fittings

Collar

1D Elbow

carbon steel butt weld fittings

3D Elbow

5D Elbow

carbon steel butt weld fittings

End Cap

carbon steel butt weld fittings

Equal Tee

carbon steel butt weld fittings

SPECIFICATIONS OF BUTT WELD FITTINGS

Carbon Steel Butt weld fittings manufacturers play a crucial part which is very useful in the change of direction, branching, or for the change of the pipe diameter. Butt welds are subject to high pressure for critical applications. We provide to our clients with various types such as caps, collars, inserts etc. Apart from carbon steel butt weld fittings we also have stainless steel butt weld fittings, alloy steel butt weld fittings, special grade steel butt weld fittings. Carbon steel butt weld fittings must have special quality finishing and the ability to perform the best in the high-pressure environment, being the exact thing we provide here at Instinox.

ADVANTAGES

We provide with a top-notch buying experience. Apart from high-pressure sustainability, we provide with high-quality packaging and packing according to the different industrial applications and also we consider the weather conditions. Due to our high-quality standards, we have an overwhelming record of less than one percent rejection rate which can also say as having a negligible rejection rate. At instinox, here we provide our clients with customised markings and with an unquestionably impeccable surface finish. We have a competitive pricing strategy, and open to anyone who can challenge us with our prices. We have distributors in many countries, which provide a prompt reply right from the beginning till the order reaches the client. Instinox keeps the highest amount of stock which is available as soon as the order is placed, along with the same day shipping of the goods. It’s been about more than a decade that we are serving this industry with the maximum number of orders along with the fastest delivery. We, here at instinox, are a perfect blend of high-quality products along with a 100% defect free promise. We believe in proving rather than just playing around with words.

THE MANUFACTURING PROCESS CONSISTS OF

This is just a brief process of how we manufacture our carbon steel butt weld fittings suppliers. The process gradually begins with heating up the two weld ends with a weld plate and joining the both under the specific pressure. This process suits the best for prefabrication and producing special fittings. A Carbon steel butt weld fittings is usually achieved with an arc accomplished with brazing at the end stage.Once the Carbon steel butt weld fittings is complete it is forged with a hammer to remove slag before subsequent welds can be applied. Slang is a type of waste material which is removed after hammering the forged butt weld. Butt-weld fittings are usually supplied with plain ends, also can be modified to bevelled ends in accordance with specific standards.

Manufacturing process includes the following steps:-

Planning
Cutting
Heating
Forming
Welding elbows, returns, bends, reducers or caps
Inspection and tests as per the standards and client requirements
Coating
Preparation of documentation
Shipping.
We assure you of repetitive orders once you deal with us.

EXCLUSIVE FEATURES

Highly durable
Easily fits all dimensions
Highly competitive price
High tensile strength
Corrosion resistance
Durability
Fine finish
Dimensionally accurate
Availability of different shapes and sizes.

OUR AVAILABILITY

Name: L/R & S/R ELBOW, TEE, CONCENTRIC AND ECCENTRIC REDUCERS,REDUCING ELBOW & TEE, CROSS, CAPS, etc.
Standard: ISO, ANSI/ASME, MSS, JIS, DIN, BS etc.
Material : CARBON STEEL & STAINLESS STEEL
Range : 1/2”-48”
Thickness : STD, XS, XXS.SCH10, 20, 30, 40, 60, 80, 160.

OUR MASTERY IN THE MANUFACTURE OF CARBON STEEL BUTT WELD FITTINGS

Connects pipes by welding fitting together
Require 10% to 75% less material than a flanged connection which leads to lower material cost and light weight
Permits greater freedom in designing a layout
Uses less space I .e. it is compact and has great strength
Provide optimum flow characteristics , without pockets or loopholes creating less frictional resistance
No pressure loss , less turbulence.

FEATURES OF CARBON STEEL BUTT WELD FITTINGS

Carbon steel butt weld fittings are designed and manufactured to standards which require a bursting strength equal to or more than that of seamless pipes of the same material specification, wall thickness, nominal diameter and their allowable working maximum , allowable working pressures, etc.
Carbon Steel Fittings- Equal to seamless pipes to Grade B unless otherwise specified. High-temperature Fittings are equal to seamless pipes to similar grade P5, P11, etc.
Low temperature: Fittings are equal to seamless pipes.
Stainless Steel: Stainless steel fittings are equivalent to stainless steel pipes to ASTM-A312 of same grade and schedule. Stainless Steel Fittings in Schedule 10s and 5s are not designed for applications where pressure is a major consideration, and the relevant standard, MSSSP43 establishes the functioning pressures essentiality lower than those brought in by the application of the basic formula.

OUR QUALITY ASSURANCE PROCEDURE

Carbon steel butt weld fittings are subject to strict quality control. Manufacturers’ plants are visited regularly, and the source of mother tube is verified. Test certificates are available as required. Liaises with major customers should be maintained to ensure that all fittings are obtained from sources approved by the customer or by specific industry group.All stock Carbon steel butt weld fittings comply fully with the material and manufacturing standards detailed, with an additional advantage of 0.23% fully carbon content for optimum weld-joint integrity.

ADDITIONAL FEATURES EXCLUSIVELY PROVIDED BY US

Quality carbon steel butt weld Fittings, Carbon steel butt weld fittings, Steel Butt-weld Pipe Fittings, etc. are manufactured in different dimensions to meet the varying requirements of diverse industries. Special priority is given on the peculiarity of the butt weld fittings because of which execution quality control procedure that conforms to International Standards is the must. These Carbon steel butt weld fittings are fabricated using certified metal procured from trustworthy suppliers.

AREAS IN WHICH CARBON STEEL BUTT WELD FITTINGS ARE USED

Construction Industry
Chemical Plants
Petroleum Industry
Shipbuilding Industry
Power Plant Industry
Metallurgy Industry
Value Addition.

AUTOMATIC CARBON STEEL BUTT WELD FITTINGS

Carbon steel butt weld fittings are manufactured for applications requiring the reliability of a properly welded tubing system. They were developed specially for installation using automatic, orbital Tungsten Inert Gas (TIG) welding equipment. These fittings offer the easiest, fastest and most prominent way to fabricate welded methods. Automatic butt weld fittings are available in models 316, 316L stainless steel in straight unions, tees, 90-degree elbows, and crosses. Automatic butt weld ends are also available with male pipe and compression tube connections. The outside diameter of the end collar is designed to compensate for normal variations in the nominal outside diameter of instrumentation tubing. In addition, the wall thickness of each fitting is machined. These two features allow for the fitting bore and tube I.D. to be carefully matched. Thus, butt weld connection will allow full flow, with no protrusions extending into the flow path. This will reduce a major cause of turbulence.

SEAMLESS CARBON STEEL BUTT WELD FITTINGS

Seamless Carbon steel butt weld fittings are manufactured using hot or cold extrusion from seamless pipes and tube through forming and machining process. Most of the seamless Carbon steel butt weld fittings in standard sizes and grades are available ex-stock for quick supply to customers.

WELDED CARBON STEEL BUTT WELD FITTINGS

Hot rolled Carbon steel butt weld fittings are used to manufacture seam welded Carbon steel butt weld fittings. As per customer requirements, butt weld fittings are also manufactured from hot rolled plates, formed into segments or half shells and then welded on the seam.

UNMATCHED SUPERIORITY

Carbon steel butt weld fittings In addition to having some of the previously mentioned advantages, these fittings utilises less space offer smoother inner surfaces and provide more gradual directional changes. Because Carbon steel butt weld fittings process covers less area than the straight elbow and reducer combination, the application of piping insulation becomes simpler. The reducing elbow costs more than the elbow and reducer combination and also is more difficult to make. However, because installation is faster and less welding is required, the actual cast differential may be very little.

carbon steel butt weld fittings

PRODUCTION OF CARBON STEEL BUTT WELD FITTINGS

We have a state of the art mill facilities access which runs at a full capacity due to export order overload. We have 3 heavy punch machines for making seamless tees. We also have bend machines for elbows and equipment for reducer. We have facilities to make seamless Carbon Steel Butt weld fittings up to 8” We can make welded Carbon Steel Butt weld fittings upto 42”. We also have threads in NPT, BSPT & BSPP to make forged fittings. The dye of socket weld fitting is outsourced and machining and finishing is done in house. Added to that we have in house testing facilities like spectro machine, PMI Machine, Mechanical test, Hardness Test, Ultrasonic Testing, Hydrostatic Testing, Pressure testing, and manual inspection of gauge. Our production range also includes flanges and fasteners which are considered piping accessories for a pipeline set up.

The production process can be divided separately for different types of fittings:

Butt weld fittings :

Carbon Steel Butt weld fittings are produced using pipes as a primary raw material. The fittings are made into the desired shape and size using various machines and heat treatment if required. Followed by that the ends are subject to beveling using CNC Machining. That is followed by sand blasting for finishing of the fitting. Final process involves quality testing and marking.

Socket weld fittings& Olets:

We primarily rely on outsourced services to manufacture socket weld fittings and olets due to lots of dyes readily available with our sub vendors. However machining takes place in house followed by finishing and marking for traceability of the base material.

QUALITY CONTROL OF CARBON STEEL BUTT WELD FITTINGS

As Carbon Steel Butt Weld Fittings Instinox is backed by all world class certifications including ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 & CE-PED 97/23/EC. We are also members of various renowned agencies and Chambers of Commerce including MASSMA, EEPC, FICCI, FIEO, Indian Merchants Chamber etc. We provide a 1 year product replacement warranty for all Carbon Steel Butt Weld Fittings exported from our company. We guarantee the quality because 100% Carbon Steel Butt Weld Fittings manufactured are checked in house for defects in quality and workmanship. Our quality program is a 3 layered independent department check for various factors including Dimensional Check, Visual Inspection, and Finishing, Burr level, Leakage Test, Pressure Rating test, Chemical inspection and Mechanical properties verification. We are running at full capacities and sometimes outsource our job due to increased work load.Our intelligent procurement module places a lot of emphasis on selection of raw material. As much as possible, we try to procure Japanese and European origin raw material domestically or from the international markets. Secondary preference is given to Indian and Chinese origin raw material from good quality mills.

carbon steel butt weld fittings
carbon steel butt weld fittings

CARBON STEEL BUTT WELD FITTINGS : BRAND

Our Carbon Steel Butt Weld Fittings carry our brand identity with special brand marked on the fittings. Our brand i-Fit is branded on all Butt Weld Fittings exported from our company. i-Fit is a registered brand owned by Instinox which stand for intelligent fitting connections we provide for international markets. Use of intelligent technology modules is used for providing a seamless buying experience for high quality i-Fit pipefittings. Carbon Steel Butt Weld Fittings manufactured are marked with standard format of i-FIT-Size-Material-Heat Number. This heat number is 100% traceable to our records and we maintain very strict watch to ensure the authenticity of our brand isn’t duplicated by other brands.

PACKING AND DOCUMENTATION OF CARBON STEEL BUTT WELD FITTINGS

Instinox Carbon Steel Butt Weld Fittings are packed in special and branded carton boxes and crate boxes depending on the mode of transport. Fittings are wrapped with special thin plastic and beveled ends are protected by plastic caps. They are then packed in the carton or wooden boxes. Socket weld fittings are also protected by the caps for protection to the ends and the threads where applicable. It is important that the damages in transit are avoided and Carbon Steel Butt Weld Fittings reach customer in the same form as it is manufactured. Thus we place lot of emphasis on packing and packaging of the goods. Carbon Steel Butt Weld Fittings carry various export documents such as commercial invoice, packing list, Test Reports, HS Code, Country of Origin attested by chamber of commerce, Fumigation Certificate, Warranty Letter, and Base Material Certificates.Each heat and lot of tube fittings is supplied with a material test certificate as per EN 10204 NACE 3.1 standards indicating the chemical and mechanical properties of the Carbon Steel Butt Weld Fittings along with pressure rating. We also confirm the guarantee of the fittings supplied as per Purchase order specifications and attest the same in the Material Test Certificate. We also welcome any third party inspection from an agency nominated by the customer to comply with NACE 3.2 Certification if required by customer at an extra cost.Free samples in Stainless steel and carbons steel can be provided upon request to gauge quality and finishing of our fittings against confirmed receipt of purchase order. We can also send photos upon request.

carbon steel butt weld fittings

ONE MORE THING...

Fastest Delivery in the world.

At Instinox we target just one thing, the fastest seamless buying experience for our customers.

Weather small order or big order, we place a lot of emphasis on intelligent procurement modules. Real time inventory is maintained of all the available sizes in house and in the market; so much time is spend on the manufacturing process and less on sourcing the raw material. Standard sizes are available in ready stock in Stainless Steel and Carbon Steel in our replenishing inventory system. All special grades are made to order. We undertake export orders irrespective of small or big quantities. We are the preferred choice of brand for urgent delivery and shut down projects due to our impeccable delivery system module. Added we have excellent storage and warehouse tracking facilities for quick dispatches and real time stock tracking.

Thus we are the perfect choice for requirement of tube fittings manufactured with world class quality and required on urgent delivery basis.

Summary
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Brand Name
Instinox
Product Name
Carbon Steel Butt Weld Fittings
Price
USD 1-100
Product Availability
Pre-Order Only
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