Hastelloy Butt Weld Fittings

Instinox, as the unique is the name, has equally unique procedures and client dealing stratagem. A strategy, which has gained us goodwill for about over a decade. Client satisfaction and high quality along with reasonably priced hastelloy butt weld fittings have gained us a name which is our strength. The industry is filled with numerous other suppliers and manufacturers, we surely promise to outstand from all the others with our unique and distinctive features. In India, we are surely the well- known and most recommended. Apart from being an ISO 9001:2008, an ISO 14001:2004, we are also an OHSAS 18001:2007 certified company. High quality along with defect free and optimised use of technology is surely a thing not indulged into by anyone from the industry. We have a competitive pricing strategy, we are open to anyone who can challenge us with our prices. Instead of this word game, we deliver what we speak. Optimised use of technology is our practice, zero defect is our goal.

A brief process of a Hastelloy butt weld fittings manufacturers is made by gradually heating up the two weld ends with a weld plate and joining the both under the specific pressure. This process suits the best for prefabrication and producing special fittings. A stainless steel butt weld is usually achieved with an arc accomplished with brazing at the end stage.
Once Hastelloy butt weld is complete it is forged with a hammer to remove slag before subsequent welds can be applied. Slang is a type of waste material which is removed after hammering the forged stainless steel butt weld. Hastelloy butt-weld fittings are usually supplied with plain ends, also can be modified to bevelled ends in accordance with specific standards.

Manufacturing process includes the following steps:

Planning
Cutting
Heating
Forming
Welding elbows, returns, bends, reducers or caps
Inspection and tests as per the standards and client requirements
Coating
Preparation of documentation
Shipping.

Highly durable
Easily fits all dimensions
Highly competitive price
High tensile strength
Corrosion resistance
Durability
Fine finish
Dimensionally accurate
Availability of different shapes and sizes.

Name: L/R & S/R ELBOW, TEE, CONCENTRIC AND ECCENTRIC REDUCERS,REDUCING ELBOW & TEE, CROSS, CAPS, etc.
Standard: ISO, ANSI/ASME, MSS, JIS, DIN, BS etc.
Material : CARBON STEEL & STAINLESS STEEL
Range : 1/2”-48”
Thickness : STD, XS, XXS.SCH10, 20, 30, 40, 60, 80, 160.

Connects pipes by welding fitting together
Require 10% to 75% less material than a flanged connection which leads to lower material cost and light weight
Permits greater freedom in designing a layout
Uses less space I .e. it is compact and has great strength
Provide optimum flow characteristics, without pockets or loopholes creating less frictional resistance
No pressure loss, less turbulence.

Hastelloy butt weld fittings suppliers are designed and manufactured to standards which require a bursting strength equal to or more than that of seamless pipes of the same material specification, wall thickness, nominal diameter and their allowable working maximum, allowable working pressures, etc.
Carbon Steel Fittings: Equal to seamless pipes to Grade B unless otherwise specified. High-temperature Fittings are equal to seamless pipes to similar grade P5, P11, etc.
According to the temperature: Fittings are equal to seamless pipes.
Stainless Steel: Stainless steel fittings are equivalent to stainless steel pipes to ASTM-A312 of same grade and schedule. Stainless Steel Fittings in Schedule 10s and 5s are not designed for applications where pressure is a major consideration, and the relevant standard, MSSSP43 establishes the functioning pressures essentiality lower than those brought in by the application of the basic formula.

Our Hastelloy butt weld fittings are subject to strict quality control. Manufacturers’ plants are visited regularly, and the source of mother tube is verified. Test certificates are available as required. Liaises with major customers should be maintained to ensure that all fittings are obtained from sources approved by the customer or by specific industry group.
All stock of Hastelloy butt weld fittings comply fully with the material and manufacturing standards detailed, with an additional advantage of 0.23% fully carbon content for optimum weld-joint integrity.

Hastelloy butt weld fittings are manufactured for applications requiring the reliability of a properly welded tubing system. They were developed specially for installation using automatic, orbital Tungsten Inert Gas (TIG) welding equipment. These fittings offer the easiest, fastest and most prominent way to fabricate welded methods. Automatic stainless steel butt weld fittings are available in models 316, 316L stainless steel in straight unions, tees, 90-degree elbows, and crosses. Automatic butt weld ends are also available with male pipe and compression tube connections. The outside diameter of the end collar is designed to compensate for normal variations in the nominal outside diameter of instrumentation tubing. In addition, the wall thickness of each fitting is machined. These two features allow for the fitting bore and tube I.D. to be carefully matched. Thus, butt weld connection will allow full flow, with no protrusions extending into the flow path. This will reduce a major cause of turbulence.

Seamless Hastelloy butt weld pipe fittings are manufactured using hot or cold extrusion from seamless pipes and tube through forming and machining process. Most of the seamless butt weld pipe fittings in standard sizes and grades are available ex-stock for quick supply to customers.

Quality Hastelloy butt weld Fittings, Stainless Steel butt weld Fittings, Steel Butt-weld Pipe Fittings, etc. are manufactured in different dimensions to meet the varying requirements of diverse industries. Special priority is given on the peculiarity of the butt weld fittings because of which execution quality control procedure that conforms to International Standards is the must. These buttweld fittings are fabricated using certified metal procured from trustworthy suppliers.

Our stainless steel butt weld fitting includes the following value-added services:

Hot dipped galvanising. Epoxy & FBE coating
Electropolish
Test certificate.

Butt Weld In addition to having some of the previously mentioned advantages, these fittings utilise less space offer smoother inner surfaces and provide more gradual directional changes. Because flanges process covers less area than the straight elbow and reducer combination, the application of piping insulation becomes simpler. The reducing elbow costs more than the elbow and reducer combination and also is more difficult to make. However, because installation is faster and less welding is required, the actual cast differential may be very little.

Hot rolled Hastelloy pipes are used to manufacture seam welded butt weld fittings. As per customer requirements, butt weld fittings are also manufactured from hot rolled plates, formed into segments or half shells and then welded on the seam.

Gas Plants
Construction Industry
Chemical Plants
Petroleum Industry
Shipbuilding Industry
Power Plant Industry
Metallurgy Industry.