Inconel 625 Pipe Fittings

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INCONEL 625 PIPE FITTINGS MANUFACTURERS & SUPPLIERS

Instinox have represented quality, trust, & reliance. We believe the key to success is in innovation. Instinox are specialized Inconel 625 pipe fittings manufacturers, dealers of the premier quality pipe fittings. We have meticulous processes which help transform processes, improve efficiencies & enhance customer experience. We emphasize on the quality of our product& provide with the best services. An innovation driven company, we have set of inimitable processes, which surely makes us stand out from the rest. At Instinox, our process consists of the procedural development cycle: designing (customization provided), the engineering process, the machining process, assembling the parts, testing (hundred percent in the house), packing & warehousing, logistics and documentation process. We stock the largest inventory of products ready for immediate delivery. We have the best team from manufacturing to dispatch, who have made us what we are today. Our adherence to strong values has made our brand stand up amongst the others. We regularly review our processes& maintain a strong, stable management team. We have a pioneering way of delivering our products, along with the affordable price of our products, which makes us the best choice.

INCONEL 625 PIPE FITTINGS : TYPES

Inconel 625 Butt Weld Fittings

90 Degree Elbow
45 Degree Elbow
Equal Tee
Reducing Tee
Concentric Reducer
Eccentric Reducer
Cross
End Cap
Stub End
Pipe Bend

Inconel 625 Socket Weld Fittings

90 Degree Elbow
45 Degree Elbow
Tee
Union
Cross
End Cap
Full Coupling
Half Coupling
Pipe Nipple
Bushing

Olets

Weldolet
Sweepolet
Thredolet
Sockolet
Nipolet
Latrolet
Insert Weldolet
Flexolet
Coupolet
Brazolet

ABOUT INCONEL 625

Inconel 625 is a corrosion & oxidation resistant nickel alloy that is used both for its high strength & outstanding aqueous corrosion resistance. Its outstanding strength and toughness are due to the addition of niobium which acts with the molybdenum to stiffen the alloy’s matrix. Alloy 625 has excellent fatigue strength and stress-corrosion cracking resistance to chloride ions. This nickel alloy has excellent weldability & is frequently used to weld AL-6XN. This alloy resists a wide range of severely corrosive environments and is especially resistant to pitting and crevice corrosion. Some typical applications Inconel 625 is used in are chemical processing, aerospace and marine engineering, pollution-control equipment, and nuclear reactors.

Features of Inconel 625:

Non-magnetic.
High creep-rupture strength.
Immune to chloride ion stress corrosion cracking.
Seawater pitting and crevice corrosion resistant.
Oxidation resistant to 1800° F.

ABOUT PIPE FITTINGS

Pipe fittings are generally used to connect two pipes. Pipe Fittings will give intact bound mechanical cum structural support strength to the equipment. Pipe fittings are seems to be small product component but it plays vital role and act as foundation for large pipes connection used for household and industrial usage. It accommodates the free flow of liquid thru the process. Pipe fittings can be done thru various fittings techniques or ways, but some are quite commonly used e.g. threaded pipe (using screw system) or slip fittings (thru sleeves). The connection used for fitting of pipes comprises of male and female connectors. Male and female threads are generally used to give tight intact assurance of metal to metal crest root contact sealing ability.

Pipe fittings are designed, manufactured and supplied in Stainless Steel, Nickel Based Alloys, and Carbon Steel. We provide top notch quality pipe fittings, which passes thru various levels of zero defect clearance testing technological phases, so that we can able to serve you with best in the market. This pipe fittings are developed with great care and leaked proof tight fit assurance.

These kind of pipe fitting are served to various dimensional clients e.g. Oil refinery industries, Gas scrubbing units, Seawater cooling devices, paper and pulp based industry, sulfuric acid plants and some Research departments.

We made the makeable growth in providing reasonable pricing with respect to stainless steel based pipe fittings. The product is having heat number traceability water mark feature that enables the indication from which mill it was procured. Our company is complaint with DIN, ASIM, ANS and ASME national and international standards.

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MATERIALS & PROCESSING

We are a specialization in the production of high quality, reasonably priced Inconel 625 pipe fittings. Inconel alloys are oxidation &corrosion-resistant materials well suited for service in extreme environments subjected to high pressure and kinetic energy. When heated, Inconel forms a thick and stable passivating oxide layer protecting the surface from further attack. Inconel retains strength over a wide temperature range, attractive for high-temperature applications where aluminum & steel would succumb to creep as a result of thermally induced crystal vacancies. Inconel’s high-temperature strength is developed by solid solution strengthening or precipitation strengthening, depending on the alloy. In age-hardening or precipitation-strengthening varieties, small amounts of niobium combine with nickel to form the intermetallic compound Ni3Nb or gamma prime (γ’). Gamma prime forms small cubic crystals that inhibit slip and creep effectively at elevated temperatures. The formation of gamma-prime crystals increases over time, especially after three hours of a heat exposure of 850 °C, and continues to grow after 72 hours of exposure.

APPLICATIONS

We as Inconel 625 pipe fittings manufacturer develop pipe fittings used in following applications or projects, some of these are as follows:

Vegetable and fatty acid vessels.
Barge and tank truck liners.
Carburizing atmospheres.
Titanium dioxide.
Ethylene dichloride crackers.
Soap manufacture.
Furnace trays, mufflers, hangers.
Phenol condensers.
MgCl2 evaporates
Gasoline stabilizer production.

MANUFACTURING PROCESS

The manufacturing division raises appropriation test for material the company wants to use in their process. The material is issued symbolizing the lot number. The required material’s length and weight are verified. A QC and inspection test is done to overview.

MANUFACTURING STANDARDS:

ANSI: ANSI B16.5, ANSI B16.47, MSS SP44, ANSI B16.36, ANSI B16.48

DIN: DIN2527, DIN2566, DIN2573, DIN2576, DIN2641, DIN2642, DIN2655, DIN2656, DIN2627, DIN2628, DIN2629, DIN 2631, DIN2632, DIN2633, DIN2634, DIN2635, DIN2636, DIN2637, DIN2638, DIN2673

B.S: BS4504, BS4504, BS1560, BS10

OTHERS: PLATE, PLATE BLANK.

VALUE ADDITION

We aim at providing professional customer service with one-stop purchasing along with superior quality control, competitive price, fast lead time and convenient transportation. We enjoy a globally remarkable presence in many countries, due to our merchandisers. We provide with same day shipping of goods against the receipt of purchase order. On customer request, we also provide with free samples. The customer just has the need to share their interest through our online link, and rest can be left to us.

Instinox supplies with following value added benefits:

Production flexibility.
Quality pipe fittings.
Trustworthy partnership.

PRODUCTION OF INCONEL 625 PIPE FITTINGS

We have a state of the art mill facilities access which runs at a full capacity due to export order overload. We have 3 heavy punch machines for making seamless tees. We also have bend machines for elbows and equipment for reducer. We have facilities to make seamless pipe fittings up to 8” We can make welded pipe fittings upto 42”. We also have threads in NPT, BSPT & BSPP to make forged fittings. The dye of Inconel 625 Pipe Fittings Manufacturers is outsourced and machining and finishing is done in house. Added to that we have in house testing facilities like spectro machine, PMI Machine, Mechanical test, Hardness Test, Ultrasonic Testing, Hydrostatic Testing, Pressure testing, and manual inspection of gauge. Our production range also includes flanges and fasteners which are considered piping accessories for a pipeline set up.

The production process can be divided separately for different types of fittings:

Butt weld fittings :

Butt weld fittings are produced using pipes as a primary raw material. The fittings are made into the desired shape and size using various machines and heat treatment if required. Followed by that the ends are subject to beveling using CNC Machining. That is followed by sand blasting for finishing of the fitting. Final process involves quality testing and marking.

Socket weld fittings& Olets:

We primarily rely on outsourced services to manufacture socket weld fittings and olets due to lots of dyes readily available with our sub vendors. However machining takes place in house followed by finishing and marking for traceability of the base material.

QUALITY CONTROL

We are keen to fulfill all the requirements of our customers according to the specifications provided by them. Major emphasis is placed on purchaser’s needs and requirements. We are an established name in the industry, with sufficient experience in processing high-pressure steel plates. We provide with thebest service, through our high-qualitylow-cost strategy. All our processes right from processing, assembling till the logistics function, and all are regularly reviewed and redirected accordingly. We are an ISO certified firm consecutively fulfilled other industry requirements also an ISO 9001: 2008 certification. The interested client just needs to share his interest just through a click, and the rest will be looked after by us.

INCONEL 625 PIPE FITTINGS : BRAND

Our Inconel 625 Pipe Fittings Suppliers carry our brand identity with special brand marked on the fittings. Our brand i-Fit is branded on all Inconel Pipe Fittings exported from our company. i-Fit is a registered brand owned by Instinox which stand for intelligent fitting connections we provide for international markets. Use of intelligent technology modules is used for providing a seamless buying experience for high quality i-Fit pipefittings.

Inconel Pipe Fittings manufactured are marked with standard format of i-FIT-Size-Material-Heat Number. This heat number is 100% traceable to our records and we maintain very strict watch to ensure the authenticity of our brand isn’t duplicated by other brands.

PACKING AND DOCUMENTATION

We as Inconel 625 pipe fittings supplier always give good care in packaging of finish goods. Packing is an integral part of the product. We stock huge, to facilitate prompt delivery. All our products are packed in specialized carton boxes with brand identity labeling along with personal checking. We possess a perfectly developed transport system by which we can deliver goods directly and safely to the customer. The products are covered by plastic caps, to prevent damage during transit. All the bags are secured with a unique identification number, to ease the assembling process. We have an order tracking system, through these codes. We give emphasis on packaging as much as production, to provide our customers with the seamless buying experience. Inconel 625 pipe fittings areas in the custom individually wrapped by hand to ensure that finest quality of the material is maintained and no damage in the last stage of production. Pipe fittings come with heat number tractability and brand marking for proper identification of all products.

ONE MORE THING…

Fastest Delivery in the world.

At Instinox we target just one thing, the fastest seamless buying experience for our customers.

Weather small order or big order, we place a lot of emphasis on intelligent procurement modules. Real time inventory is maintained of all the available sizes in house and in the market; so much time is spend on the manufacturing process and less on sourcing the raw material. Standard sizes are available in ready stock in Stainless Steel and Carbon Steel in our replenishing inventory system. All special grades are made to order. We undertake export orders irrespective of small or big quantities. We are the preferred choice of brand for urgent delivery and shut down projects due to our impeccable delivery system module. Added we have excellent storage and warehouse tracking facilities for quick dispatches and real time stock tracking.

Thus we are the perfect choice for requirement of tube fittings manufactured with world class quality and required on urgent delivery basis.