Hastelloy C22 Tube Fittings

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HASTELLOY C22 TUBE FITTINGS MANUFACTURERS & SUPPLIERS

Instinox have represented quality, trust, & reliance. We believe the key to success is in innovation. Instinox are specialized Hastelloy c22 tube fittings manufacturers, dealers of the premier quality tube fittings. We have meticulous processes which help transform processes, improve efficiencies & enhance customer experience. We emphasize on the quality of our product& provide with the best services. An innovation driven company, we have set of inimitable processes, which surely makes us stand out from the rest. At Instinox, our process consists of the procedural development cycle: designing (customization provided), the engineering process, the machining process, assembling the parts, testing (hundred percent in the house), packing & warehousing, logistics and documentation process. We stock the largest inventory of products ready for immediate delivery. We have the best team from manufacturing to dispatch, who have made us what we are today. Our adherence to strong values has made our brand stand up amongst the others. We regularly review our processes& maintain a strong, stable management team. We have a pioneering way of delivering our products, along with the affordable price of our products, which makes us the best choice.

ABOUT HASTELLOY c22

Hastelloy C22, also called as alloy C22, is a versatile austenitic nickel-chromium-molybdenum-tungsten alloy with enhanced resistance to pitting, crevice corrosion, & stress corrosion cracking. The high chromium content provides good resistance to oxidizing media while the molybdenum & tungsten content give good resistance to reducing media. This nickel steel alloy also has excellent resistance to oxidizing aqueous media including wet chlorine and mixtures containing nitric acid or oxidizing acids with chlorine ions. Hastelloy C-22 has resistance to being oxidizing acid chlorides, wet chlorine, formic and acetic acids, ferric & cupric chlorides, sea water, brine & many mixed or contaminated chemical solutions, both organic & inorganic. This nickel alloy also offers optimum resistance to environments where reducing & oxidizing conditions are encountered in process streams.

FEATURES OF HASTELLOY c22

Excellent weldability.
Resistant to pitting, crevice corrosion and stress corrosion cracking.
Resists the formation of grain boundary precipitates in the weld heat-affected zone.
Outstanding resistance to both reducing and oxidizing media.
Exceptional resistance to a wide variety of chemical process environments including strong oxidizers such as ferric acids, acetic anhydride, and seawater and brine solutions.
Excellent resistance to oxidizing aqueous media.

HASTELLOY C22 TUBE FITTINGS ; TYPES

Tube to Union connection

Tube to Male connection

Tube to Female connection

Instrumentation Pipe Fittings

Accessories

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ABOUT TUBE FITTINGS

Tube Fittings is used to provide a leak free connection between tubes for a seamless flow of liquids & gases. Tube fittings are manufactured in a most volatile & rigorous specifications required by industries & are most commonly used in the oil & gas, pulp and paper, petro-chemical/chemical processing, research laboratories, aerospace and defense, chemical processing, power generation, cryogenic & semiconductor, shipbuilding and heavy industrial industries.

The three common applications which are given below for reference:

Pneumatic applications: They involve the transfer of gases. Pneumatic fittings must have very tight seals to prevent gas leakage and must be resistant to chemical corrosion.

Hydraulic applications: They involve the transfer of liquid fluids such as water and other chemical solvents. Hydraulic fittings must have seals which prevent the leakage of liquid and often be resistant to rust or other possible chemical corrosion.

Other applications: They are applications such as structural design, which also incorporate tube fittings. These fittings must have strong physical integrity but typically do not require sealing because they do not carry fluids

APPLICATIONS

We as Hastelloy c22 tube fittings manufacturer develop tube fittings used in following applications or projects, some of these are as follows:
- Components exposed to flue gas or flue gas desulfurization plants.
- Chemical Processing Industry.
- Components where exposure to high mechanical stress & sea water is
- Oil and gas production.

MANUFACTURING PROCESS

The manufacturing division raises appropriation test for material the company wants to use in their process. The material is issued symbolizing the lot number. The required material’s length and weight are verified. A QC and inspection test is done to overview.

MANUFACTURING STANDARDS:

ANSI: ANSI B16.5, ANSI B16.47, MSS SP44, ANSI B16.36, ANSI B16.48

DIN: DIN2527, DIN2566, DIN2573, DIN2576, DIN2641, DIN2642, DIN2655, DIN2656, DIN2627, DIN2628, DIN2629, DIN 2631, DIN2632, DIN2633, DIN2634, DIN2635, DIN2636, DIN2637, DIN2638, DIN2673

B.S: BS4504, BS4504, BS1560, BS10

OTHERS: PLATE, PLATE BLANK.

VALUE ADDITION

We aim at providing professional customer service with one-stop purchasing along with superior quality control, competitive price, fast lead time and convenient transportation. We enjoy a globally remarkable presence in many countries, due to our merchandisers. We provide with same day shipping of goods against the receipt of purchase order. On customer request, we also provide with free samples. The customer just has the need to share their interest through our online link, and rest can be left to us.

Instinox supplied with following value added benefits:

Production flexibility.
Quality tube fittings.
Trustworthy partnership.

PRODUCTION OF HASTELLOY C22 TUBE FIITINGS

Our state of the art factory has 21 CNC Machines, 12 Lathe Machines, 3 Heavy Punch Machines, and 5 Dye Machines for an end to end process at one place. Our production capacity at a peak in a 3 shift schedule is 1.3 million pieces of assembled units per month. Added to that we have in-house testing facilities like spectro machine, PMI Machine, Mechanical test, Hardness Test, Ultrasonic Testing, Hydrostatic Testing, Pressure testing, and manual inspection of the gauge. Our production range also includes instrumentation valves, condensate pots, snubber, manifolds, and custom designed valves. Hastelloy c22 Tube Fittings Manufacturers can be made in NPT, BSPT & BSPP Threads.

The production process can be divided for BODY, NUTS, and FERRULES :

Body:As per design standard the body is made from hex or round bar which is subject to heat treatment depending on the stature of the bar. Followed by that, the body is machined depending on the thread required by the customer.
Nuts:Nuts are made in a fairly simple process by a machining of hex bar as per size and thread from a standardized design.
Ferrule: Ferrules are the heart of the tube fittings. Our specialization lies in the manufacture of an innovative method that makes the ferrules compatible with other manufacturer designs and increases the life of the fitting.

QUALITY CONTROL

We are keen to fulfill all the requirements of our customers according to the specifications provided by them. Major emphasis is placed on purchaser’s needs and requirements. We are an established name in the industry, with sufficient experience in processing high-pressure steel plates. We provide with the best service, through our high-qualitylow-cost strategy. All our processes right from processing, assembling till the logistics function, and all are regularly reviewed and redirected accordingly. We are an ISO certified firm consecutively fulfilled other industry requirements also an ISO 9001: 2008 certification. The interested client just needs to share his interest just through a click, and the rest will be looked after by us.

HASTELLOY C22 TUBE FIITINGS : BRAND

The identity of fittings manufactured at Instinox is our registered brand i-LOK that stands as our identity of intelligent fittings in the family of LOK fittings. We aim to provide world class fittings with a seamless buying experience using intelligent technology modules available at our workstation.

Instinox manufactured Hastelloy c22 Tube Fittings Suppliers are 100% manufactured from European raw material. The base material can be traced back and be supplied upon request. The material complies with the special request of various end clients that require European origin material for their equipment.

Hastelloy Tube Fittings manufactured are marked with the standard format of i-LOK-Size-Material-Heat Number. This heat number is 100% traceable to our records and we maintain a strict watch to ensure the authenticity of our brand so that it is not duplicated by other brands.

PACKING AND DOCUMENTATION

We as Hastelloy c22 tube fittings supplier always give good care in packaging of finish goods. Packing is an integral part of the product. We stock huge, to facilitate prompt delivery. All our products are packed in specialized carton boxes with brand identity labeling along with personal checking. We possess a perfectly developed transport system by which we can deliver goods directly and safely to the customer. The products are covered by plastic caps, to prevent damage during transit. All the bags are secured with a unique identification number, to ease the assembling process. We have an order tracking system, through these codes. We give emphasis on packaging as much as production, to provide our customers with the seamless buying experience. Hastelloy c22 tube fittings areas in the custom individually wrapped by hand to ensure that finest quality of the material is maintained and no damage in the last stage of production. Tube fittings come with heat number tractability and brand marking for proper identification of all products.

ONE MORE THING…

Fastest Delivery in the world.

At Instinox, we target just one thing, the fastest seamless buying experience for our customers.

How we do it: Clients generally require fittings with great urgency. However, it is impossible to stock all the fittings in available grades and sizes due to the number of items that are in the portfolio. However, one element that is common to all the items is nuts and ferrules. We maintain a ready stock of all standard sizes of nuts and ferrules in all the grades, the lead time is only the time of producing the body which is 3-4 days. We ensure a delivery to the customer for urgent needs and shut down projects within 7 days that no company in the world can guarantee.

Thus, we are the perfect choice for the requirement of Hastelloy Tube Fittings manufactured with world class quality and required on an urgent delivery basis.