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Monel 400 Tube Fittings

  • Monel 400 Tube Fittings
    • Monel 400 Street Elbow
  • Monel Street Elbow
  • Monel Female Connector
Home Tube-FittingsMonel Tube Fittings Monel 400 Tube Fittings

MONEL 400 TUBE FITTINGS MANUFACTURERS & SUPPLIERS

Instinox have represented quality, trust, & reliance. We believe the key to success is in innovation. Instinox are specialized monel 400 tube fittings manufacturers, dealers of premier quality tube fittings. We have meticulous processes which help transform processes, improve efficiencies & enhance customer experience. We emphasize on the quality of our product& provide with the best services. An innovation driven company, we have set of inimitable processes, which surely makes us stand out from the rest. At Instinox, our process consists of the procedural development cycle: designing (customization provided), the engineering process, the machining process, assembling the parts, testing (hundred percent in the house), packing & warehousing, logistics and documentation process. We stock the largest inventory of products ready for immediate delivery. We have the best team from manufacturing to dispatch, who have made us what we are today. Our adherence to strong values has made our brand stand up amongst the others. We regularly review our processes& maintain a strong, stable management team. We have a pioneering way of delivering our products, along with the affordable price of our products, which makes us the best choice.

ABOUT MONEL 400

Monel alloy 400 is a binary alloy of the same proportions of nickel and copper as is found naturally in the nickel ore from the Sudbury (Ontario) mines & is therefore considered a puritan alloy. Monel was named after company president Ambrose Monel, and patented in 1906.

Monel 400 tube fittings are commonly used for pressure testing the flow of liquid or gas through a pipe or vessel. It is a very expensive alloy, with the cost ranging from 5 to 10 times the cost of copper &nickel, hence its use is limited to those applications where it cannot be replaced with cheaper alternatives. Compared to carbon steel, piping in Monel is more than 3 times as expensive.

Monel is a group of nickel alloys, primarily composed of nickel (up to 67%) & copper, with small amounts of iron, manganese, carbon, &silicon. Stronger than pure nickel, Monel alloys are resistant to corrosion by many agents, including rapidly flowing seawater. They can be fabricated readily by hot & cold-working, machining, and welding.

FEATURES OF MONEL 400:

  • Good weld ability under a wide range of temperatures.
  • Good oxidation resistance at high temperatures.
  • Excellent corrosion resistance to high-purity water.
  • High caustic corrosion resistance.
  • Resistance to chloride induced stresscorrosion

ABOUT TUBE FITTINGS

Tube Fittings is used to provide a leak free connection between tubes for a seamless flow of liquids & gases. Tube fittings are manufactured in a most volatile & rigorous specifications required by industries & are most commonly used in the oil & gas, pulp and paper, petro-chemical/chemical processing, research laboratories, aerospace and defense, chemical processing, power generation, cryogenic & semiconductor, shipbuilding and heavy industrial industries.

The three common applications which are given below for reference:

Pneumatic applications: They involve the transfer of gases. Pneumatic fittings must have very tight seals to prevent gas leakage and must be resistant to chemical corrosion.

Hydraulic applications: They involve the transfer of liquid fluids such as water and other chemical solvents. Hydraulic fittings must have seals which prevent the leakage of liquid and often be resistant to rust or other possible chemical corrosion.

Other applications: They are applications such as structural design, which also incorporate tube fittings. These fittings must have strong physical integrity but typically do not require sealing because they do not carry fluids.

Monel 400 Tube Fittings : Types

Tube to Union connection


  • Union
  • Union Elbow
  • Union Tee
  • Union Cross
  • Bulkhead Union

Tube to Male connection


  • Male Connector
  • Male Elbow
  • Male Bulkhead Connector
  • Male Run Tee
  • Male Branch Tee

Tube to Female connection


  • Female Connector
  • Female Elbow
  • Female Bulkhead Connector
  • Female Run Tee
  • Female Branch Tee

Instrumentation Pipe Fittings


  • Male Tee
  • Female Tee
  • Street Tee
  • Branch Tee
  • Female Cross
  • Male Elbow
  • Female Elbow
  • Street Elbow
  • Adapter
  • Bushing

Instrumentation Pipe Fittings


  • Hex Coupling
  • Reducing Hex Coupling
  • Hex Nipple
  • Reducing Hex Nipple
  • Hex Plug
  • Female Cap
  • Allen Key

Accessories


  • Front Ferrule
  • Back Ferrule
  • Nut
  • Blanking Plug
  • Blanking End

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MATERIALS

We are a specialization in the production of high quality, reasonably priced monel 400 tube fittings.

Monel alloy 400 has a specific gravity of 8.80, a melting range of 1300-1350 °C, an electrical conductivity of approximately 34% IACS, and (in the annealed state) a hardness of 65 Rockwell B. Monel alloy 400 is notable for its toughness, which is maintained over a considerable range of temperatures. Monel alloy 400 has excellent mechanical properties at subzero temperatures. Strength and hardness increase with only slight impairment of ductility or impact resistance. The alloy does not undergo a ductile-to-brittle transition even when cooled to the temperature of liquid hydrogen. This is in marked contrast to many ferrous materials which are brittle at low temperatures despite their increased strength.

APPLICATIONS

We as monel 400 tube fittings manufacturer develop tube fittings used in following applications or projects, some of these are as follows:

  • Nuclear engineering.
  • Chemical processing plants.
  • Heat exchangers.
  • Furnace components.
  • Sea water applications.
  • Offshore oil and gas platforms.
  • Petrochemical processing factories.

MANUFACTURING STANDARDS

ANSI: ANSI B16.5, ANSI B16.47, MSS SP44, ANSI B16.36, ANSI B16.48

DIN: DIN2527, DIN2566, DIN2573, DIN2576, DIN2641, DIN2642, DIN2655, DIN2656, DIN2627, DIN2628, DIN2629, DIN 2631, DIN2632, DIN2633, DIN2634, DIN2635, DIN2636, DIN2637, DIN2638, DIN2673

B.S: BS4504, BS4504, BS1560, BS10

OTHERS: PLATE, PLATE BLANK.

VALUE ADDITION

We aim at providing professional customer service with one-stop purchasing along with superior quality control, competitive price, fast lead time and convenient transportation. We enjoy a globally remarkable presence in many countries, due to our merchandisers. We provide with same day shipping of goods against the receipt of purchase order. On customer request, we also provide with free samples. The customer just has the need to share their interest through our online link, and rest can be left to us.

Instinox supplies with following value added benefits:

  • Production flexibility.
  • Quality tube fittings.
  • Trustworthy partnership.
Monel 400 Tube Fittings

PRODUCTION OF MONEL 400 TUBE FITTINGS

Our state of the art factory has 21 CNC Machines, 12 Lathe Machines, 3 Heavy Punch Machines, and 5 Dye Machines for an end to end process at one place. Our production capacity at peak in a 3 shift schedule is 1.3 million pieces of assembled units per month. Added to that we have in house testing facilities like spectro machine, PMI Machine, Mechanical test, Hardness Test, Ultrasonic Testing, Hydrostatic Testing, Pressure testing, and manual inspection of gauge. Our production range also includes instrumentation valves, condensate pots, snubber, manifolds, and custom designed valves. Monel 400 Tube Fittings Manufcturers can be made in NPT, BSPT & BSPP Threads.

The production process can be divided for BODY, NUTS and FERRULES :

  • Body:As per design standard the body is made from hex or round bar which is subject to heat treatment depending on the stature of the bar. Followed by that, the body is machined depending on the thread required by customer.
  • Nuts:Nuts are made in a fairly simple process by a machining of hex bar as per size and thread from a standardized design.
  • Ferrule: Ferrules are the heart of the Hastelloy Monel Tube Fittings. Our specialization lies in the manufacture of an innovative method that makes the ferrules compatible with other manufacturer designs and increases the life of the fitting.

QUALITY CONTROL

We are keen to fulfill all the requirements of our customers according to the specifications provided by them. Major emphasis is placed on purchaser’s needs and requirements. We are an established name in the industry, with sufficient experience in processing high-pressure steel plates. We provide with the best service, through our high-qualitylow-cost strategy. All our processes right from processing, assembling till the logistics function, and all are regularly reviewed and redirected accordingly. We are an ISO certified firm consecutively fulfilled other industry requirements also an ISO 9001: 2008 certification. The interested client just needs to share his interest just through a click, and the rest will be looked after by us.

Monel 400 Tube Fittings
Monel 400 Tube Fittings

MONEL 400 TUBE FITTINGS : BRAND

The identity of fittings manufactured at Instinox is our registered brand i-LOK that stands as our identity of intelligent fittings in the family of LOK fittings. We aim to provide world class fittings with a seamless buying experience using intelligent technology modules available at our work station.

Instinox manufactured Monel 400 Tube Fittings Suppliers are 100% manufactured from European raw material. The base material can be traced back and be supplied upon request. The material complies with the special request of various end clients that require European origin material for their equipment.

Monel Tube Fittingsmanufactured are marked with standard format of i-LOK-Size-Material-Heat Number. This heat number is 100% traceable to our records and we maintain very strict watch to ensure the authenticity of our brand isn’t duplicated by other brands.

PACKING AND DOCUMENTATION

We as monel 400 tube fittings supplier always give good care in packaging of finish goods. Packing is an integral part of the product. We stock huge, to facilitate prompt delivery. All our products are packed in specialized carton boxes with brand identity labeling along with personal checking. We possess a perfectly developed transport system by which we can deliver goods directly and safely to the customer. The products are covered by plastic caps, to prevent damage during transit. All the bags are secured with a unique identification number, to ease the assembling process. We have an order tracking system, through these codes. We give emphasis on packaging as much as production, to provide our customers with the seamless buying experience. Monel 400 tube fittings areas in the custom individually wrapped by hand to ensure that finest quality of the material is maintained and no damage in the last stage of production.  tube fittings come with heat number tractability and brand marking for proper identification of all products.

Monel 400 Tube Fittings

ONE MORE THING…

Fastest Delivery in the world.

At Instinox we target just one thing, the fastest seamless buying experience for our customers.

How we do it: Clients generally require fittings with great urgency. However it is impossible to stock all the fittings in available grades and sizes due to the number of items that are in the portfolio. However one element that is common to all the items is nuts and ferrules. We maintain ready stock of all standard sizes of nuts and ferrules in all the grades, the lead time is only the time of producing the body which is 3-4 days. We ensure a delivery to customer for urgent needs and shut down projects within 7 days that no company in the world can guarantee.

Thus we are the perfect choice for requirement of Monel Tube Fittings manufactured with world class quality and required on urgent delivery basis.

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